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Labor and Materials

This document contains instructions for preparing labor and materials cost estimates. This type of cost estimating is also referred to as grass-roots or bottoms-up estimating. The forms that are used are available as two Microsoft Excel worksheets:

DIRECT LABOR COSTS

Complete one of these forms for each WBS item requiring direct labor

WBS NUMBER
Identify the WBS number for the element being estimated.
WBS TITLE
Identify the name of the WBS element that corresponds to the WBS number.

SUPPORT CONTRACTOR DIRECT LABOR

DIRECT LABOR - EPs
Estimate the number of support contractors (in terms of equivalent personnel) that are required for this WBS element. Breakout the estimate by category (engineering, manufacturing, etc.). Phase the estimate by fiscal year.
DIRECT LABOR RATE
Use the loaded annual cost of an EP for each of the categories for which there are direct labor EPs identified. "Loaded" means that the annual cost should include contractor direct and indirect costs, G&A, overhead, fee, etc. Include the appropriate inflation factors to insure these these costs are expressed in terms of real year dollars. The Code B New Start Inflation Index should be used for this purpose.
DIRECT LABOR COST
Labor rate times the number of direct labor EPs.
CIVIL SERVICE DIRECT LABOR REQUIREMENTS
Estimate the number of civil service personnel (in terms of equivalent personnel) that would be required for this WBS element. Phase the estimate by fiscal year.

MATERIALS COST

Complete one of these forms for each WBS item requiring the purchase of materials

WBS NUMBER
Identify the WBS number for the element being estimated.
WBS TITLE
Identify the name of the WBS element that corresponds to the WBS number.
COMPONENT
Identify each component of the total WBS element.
PROPOSED SOURCE
Identify the proposed source (vendor) for the component.
UNIT COST
The cost per unit for the component (i.e., cost per square foot or cost per pound for raw materials; item cost for assembled components).
QUANTITY
The total number (or amount) of the component required.
SUBTOTAL
The product of the Unit Cost times the Quantity.
PROCUREMENT FACTOR
Materials burden, logistics surcharge, or other overhead factor charged by the procuring organization. This factor accounts for shipping, handling, and storage costs. For example, Orbiter components procured through the KSC logistics system incur a 50% to 100% markup over the vendor's unit cost. If the Unit Cost above already includes this wrap, set this factor to one.
TOTAL COST
Procurement Factor times the Subtotal.

Estimate how the materials costs would be phased by fiscal year.

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